FOR IMMEDIATE RELEASE聽|聽June 18, 2012

Sustainable denim manufacturing process creates 鈥榞reen鈥� jeans

WASHINGTON, June 19, 2012 鈥� Like sausage, making denim jeans isn鈥檛 pretty.

Some estimates suggest that producing one pair of jeans requires more than 2,500 gallons of water, nearly a pound of chemicals and vast amounts of energy. Multiply that by 2 billion 鈥� the number of jeans produced worldwide every year 鈥� and you get a snapshot of an industry that contributes a hefty share of wastewater and greenhouse gases to the environment.

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But an emerging greener chemistry process, described today at the 16th annual Green Chemistry & Engineering Conference, could help change all of that. The conference () is sponsored by the American Chemical 中国365bet中文官网鈥檚 Green Chemistry Institute (ACS GCI).

The process, called Advanced Denim, can produce a pair of jeans using up to 92 percent less water and up to 30 percent less energy than conventional denim manufacturing methods, according to Miguel Sanchez, a textile engineer at Clariant, a specialty chemical company based in Muttenz (near Basel), Switzerland, that developed Advanced Denim. In addition, it generates up to 87 percent less cotton waste (which is often burned, adding carbon dioxide and other greenhouse gases to the atmosphere) and virtually no wastewater.

Unlike conventional denim production methods, which require up to 15 dyeing vats and an array of potentially harmful chemicals, Advanced Denim uses just one vat and a new generation of eco-advanced, concentrated, liquid sulfur dyes that require only a single, sugar-based reducing agent. All other production steps are eliminated, according to Sanchez.

If just 25 percent of the world鈥檚 denim jeans were dyed with this technology, Sanchez said, it would save enough water to cover the needs of 1.7 million people every year. That鈥檚 equivalent to about 2.5 billion gallons of water every year. It also would forestall the release of 8.3 million cubic meters of wastewater, save up to 220 million kilowatt hours of electricity and eliminate the release of a corresponding amount of carbon dioxide emissions into the atmosphere annually.

鈥淎dvanced Denim wants to go beyond the technologies that are today considered standard for obtaining denim material,鈥� Sanchez said. 鈥淲e offer new possibilities for enlarging the number of tones and effects currently achievable, make production more simple and efficient, and all this with the minimal use of resources.鈥�

Sanchez said that Clariant is working with many of the world鈥檚 leading jeans manufacturers and that there is high interest in adopting Advanced Denim technologies.

鈥淭his is another great example of the kind of positive impact adopting green chemistry offers businesses: Major savings in key materials, energy, water usage, waste and emission reductions, and ensuring your right to operate in communities around the world,鈥� said Bob Peoples, Ph.D., director of the ACS GCI.

The American Chemical 中国365bet中文官网 is a nonprofit organization chartered by the U.S. Congress. With more than 164,000 members, ACS is the world鈥檚 largest scientific society and a global leader in providing access to chemistry-related research through its multiple databases, peer-reviewed journals and scientific conferences. Its main offices are in Washington, D.C., and Columbus, Ohio.聽

The is an organization focused on catalyzing and enabling the implementation of green chemistry and engineering throughout the global chemical enterprise. ACS GCI operates industrial roundtables; conducts conferences, seminars and training; maintains an international network of 26 green chemistry chapters; and with its partner NSF International, led the effort to establish the first consensus standard for greener chemical products and process information in the United States.

To automatically receive news releases from the American Chemical 中国365bet中文官网 contact newsroom@acs.org.

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Using green chemistry techniques, a Swiss-based
company has developed a way to produce denim
jeans using 92% less water and nearly 30%
less energy than conventional means.